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PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System
PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System

PDS Series Robotic Bending Cell | Fully Automated CNC Press Brake System

The PDS Series Robotic Bending Cell represents the pinnacle of sheet metal automation by flawlessly integrating a 6+1 axis electro-hydraulic hybrid CNC press brake with an advanced ESTUN 6-axis industrial robot. Designed for 24/7 unmanned production, the system features automated sheet centering, back-gauge alignment, and intelligent bending-follow motions. Utilizing a hybrid servo drive to cut energy consumption by over 50%, alongside premium Rexroth closed-loop synchronization, it guarantees unmatched precision and massive labor cost savings for continuous, high-volume manufacturing.

  • Fully Automated Cell: Unmanned operation from auto-loading, centering, and bending to unloading.
  • Heavy-Duty Robot: ESTUN ER80B features an 80kg payload, 2565mm reach, and ±0.04mm repeatability.
  • Hybrid Servo Efficiency: Electro-hydraulic drive reduces oil temperatures and saves over 50% energy.
  • Ultimate ±0.02mm Precision: Rexroth closed-loop valves and independent C-frame scales eliminate deflection.
  • Smart Bending Software: ESTUN V4.0 seamlessly coordinates robotic bending-follow and flipping actions.
  • Intelligent Peripherals: Complete with vacuum grippers, magnetic sheet separators, and an auto-centering table.

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    Robotic Bending Cell Selling Points1.jpg
    Smart Robot Bending Cell

    Equipped with the high-performance ESTUN ER80B industrial robot for automated loading, bending, and unloading. Guided by the Smart Robot Bending V4.0 software, it seamlessly tracks the press brake and manages the entire production cycle to achieve a fully unmanned sheet metal manufacturing cell.

    Robotic Bending Cell Selling Points2.jpg

    Customized Vacuum Gripper System

    Features a specialized vacuum gripper system customized for sheet metal handling. Integrated with advanced vacuum generators and an empty-plate detection sensor, it ensures stable and reliable pickup of materials, preventing dropped or misfed sheets during automated cycles.

    Robotic Bending Cell Selling Points3.jpg
    Automated Centering & Positioning

    Includes a dedicated automatic centering table utilizing a ball-roller positioning design. Before bending, the robot places the sheet on this table for precise alignment, effectively compensating for initial pickup deviations to guarantee consistently high bending accuracy.

    Robotic Bending Cell Selling Points4.jpg

    Turn-Over & Repositioning Station

    Integrated with a custom turn-over frame system designed for complex multi-sided bending processes. Utilizing oval vacuum suction cups and high-speed solenoid valves, it allows the robot to seamlessly flip and reposition the workpiece mid-cycle without manual intervention.

    Robotic Bending Cell Selling Points5.jpg

    ER80B Six-Axis Articulated Robot

    The ER80B core robot features a 6-axis articulated structure with a maximum reach of 2565mm and a high payload capacity of 80kg. Supported by high-precision reducers and dedicated ESTUN servo motors, it delivers an outstanding repeatability positioning accuracy of ±0.04mm.

    Specifications.png

    pds series robotic bending cell fully automated cnc press brake system-1

    • Q: Why do machine prices vary significantly even when datasheets look similar?
    • A: A spec sheet only reflects "static numbers," but the true value lies in long-term dynamic stability, structural longevity, and component reliability. DADONG features: 1) Heavy-duty stress-relieved welded frames (preventing deformation over 8–10 years); 2) Top-tier global components (precision linear guides, ball screws, servo drives); 3) Customized CNC algorithms & built-in process libraries; 4) Rigorous 72-hour continuous burn-in testing before shipment.
    • Q: What is the typical lead time for standard machines vs. customized automated lines?
    • A: 1) Standard Models: Usually 15 to 30 working days due to our modular pre-assembled inventory; 2) Customized Machines / Automated Lines: Typically 45 to 60 working days including bespoke tooling, robotic integration, and system debugging. During production, a dedicated project manager will share weekly video/photo milestone updates.
    • Q: How do you package and protect heavy machinery during long ocean transit?
    • A: We apply strict Heavy-Duty Export Packaging Standards: 1) Anti-Rust Treatment: High-grade industrial rust-inhibiting oil sprayed on all precision linear rails, screws, and tables; 2) Multi-layer Vacuum Sealing: Wrapped in heavy-duty moisture-proof vacuum film with industrial desiccants; 3) Solid Steel/Plywood Crating: Bolted and reinforced with steel wire ropes inside the shipping container to prevent shifting or shock during transit.
    • Q: How does DADONG provide installation, operator training, and overseas after-sales support?
    • A: 1) Pre-commissioned Delivery (Plug & Play): Standard machines are fully calibrated before shipment; 2) Digital Guides: Comprehensive English manuals, 3D setup guides, and video tutorials; 3) 24/7 Remote Assistance: Instant video diagnostic support and remote CNC access via TeamViewer/AnyDesk; 4) On-site Field Engineers: For automated lines or turnkey setups, certified technicians are available for on-site commissioning and hands-on staff training worldwide.
    • Q: What is your warranty policy, and how do you handle spare parts replenishment?
    • A: 1) Warranty: 12 to 24 months comprehensive warranty for the whole machine, with extended warranty options on critical drive units; 2) Free Starter Toolkit: A set of essential wear parts and special maintenance tools is shipped free with every machine; 3) Long-term Parts Supply: We maintain a 10-year spare parts inventory and guarantee dispatch via DHL/FedEx within 48 hours to minimize any potential downtime.

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