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df series coil fed fiber laser cutting machine fully automatic production line with decoiler and leveler-0

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DF Series Coil Fed Fiber Laser Cutting Machine Fully Automatic Production Line with Decoiler and Leveler

Revolutionize your sheet metal production with the DF Series Coil-Fed Laser Cutting Line. By processing directly from raw metal coils, this fully automated system eliminates the premium cost of pre-cut sheets and drastically reduces material waste. Integrating a heavy-duty decoiler, an advanced 11-roller precision leveler, and a high-speed fiber laser cutter into one continuous workflow, it minimizes manual handling and guarantees highly profitable, uninterrupted manufacturing.

  • Direct-from-Coil Processing: Eliminates pre-cut sheet costs and maximizes material utilization.
  • 11-Roller Precision Leveler: Gcr15 heat-treated rollers eliminate internal stress for perfect flatness.
  • Heavy-Duty Decoiler: Hydraulic expansion rack effortlessly handles massive steel coils up to 10 Tons.
  • Automated Continuous Workflow: Seamlessly integrates uncoiling, feeding, laser cutting, and unloading.
  • High-Speed Dynamics: Aviation aluminum gantry cuts at up to 100 m/min with 1.5G rapid acceleration.
  • Smart FSCUT Control: Advanced OS provides real-time power regulation and seamless auto-nesting.
  • Description
  • Specifications
  • FAQS
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Fully Automated Coil-Fed Laser Cutting Line

The DF Series is an advanced flexible production line integrating a decoiler, leveler, feeder, and fiber laser cutting system. Controlled by a dedicated CNC and PLC system, it achieves fully automated continuous processing from coiled metal strips to finished cut parts and scrap disposal, significantly boosting production efficiency.

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Heavy-Duty Decoiling System

The robust decoiler features a hydraulic expansion spindle accommodating coil inner diameters of Φ470-Φ530mm and weights up to 10 tons. Driven by a variable-frequency motor, it includes a pneumatic disc brake and a hydraulic press arm, ensuring smooth unwinding without material rebound.

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Precision Leveling & Feeding Machine

Utilizes a highly precise 11-roll leveling structure (5 upper, 6 lower) made of heat-treated Gcr15 material. Driven by a 5.5KW Inovance servo motor and precision gears, it effectively eliminates material wrinkles and feeds the sheet into the laser zone with an exceptional length accuracy of ±0.5mm/m and flatness ≤±1.5mm/m².

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Intelligent Optical Loop Control

Incorporates a reliable Omron photoelectric loop control system beneath the press arm. It constantly monitors the material loop droop and dynamically feeds back signals to control the decoiler's start and stop, maintaining a perfect tension-free buffer loop before entering the leveling machine.

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High-Speed Gantry & Premium Transmission

The main machine structure boasts a steel-welded bed for extreme rigidity and an extruded aviation aluminum gantry for lightweight, high-acceleration dynamics (up to 1.5G). Driven by DELTA servo motors and guided by AirTAC/ROUSTWORLD linear rails, it achieves an X/Y positioning accuracy of ±0.03mm/m.

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  • Q: How can we utilize "High-Pressure Air Cutting" to cut gas costs on high-power laser machines?
  • A: Powered by 12kW–30kW sources and DADONG proprietary high-pressure air cutting parameters, air cutting runs 2–3X faster than oxygen cutting while eliminating the need for expensive liquid nitrogen or bottled oxygen—slashing assist gas expenses by 70%–85% with clean, dross-free edges.
  • Q: How does DADONG prevent piercing blowouts, taper errors, and corner overburning on thick plates?
  • A: DADONG utilizes: 1) Auto-focus intelligent cutting heads with Flash Piercing technology, cutting thick-plate piercing time by 80% with zero blowouts; 2) Dynamic corner power-frequency modulation to eliminate slag and overburning on sharp corners; 3) Bright-surface cutting parameters for mirror-like, perpendicular thick cut edges.
  • Q: How does DADONG integrate automated raw material towers, laser/punch cutting, robotic sorting, and bending?
  • A: DADONG delivers Modular Turnkey Sheet Metal FMS (Flexible Manufacturing Systems): Powered by a central MES/WMS Smart Scheduling System, we integrate Automated Raw Material Towers, Loading/Unloading Gantries, Punch-Laser Combi Units, Vision-Guided Sorting Robots, and Automated Bending Cells—enabling 24/7 "lights-out" unattended production from raw sheets to finished parts.
  • Q: How does the automated line ensure safety and self-diagnostics during unattended "Lights-Out" night shifts?
  • A: The system incorporates multi-layered industrial safety protocols: 1) Safety light curtains and full-enclosure fencing; 2) Sheet double-thickness detection and magnetic sheet separation; 3) Comprehensive sensor networks & AI vision inspection. If an anomaly occurs, the specific module safely halts and sends instant cloud alerts to the manager's mobile app, while unaffected workstations continue processing.
  • Q: We have budget and floor space limits. Can we start with standalone machines and upgrade to full automation later?
  • A: Yes, completely. All DADONG standalone machines are engineered with "FMS Ready" modular hardware and software interfaces. You can begin with a standalone punch, laser, or press brake today, and seamlessly retrofit loading gantries, sorting carts, or automated material storage towers later as your production expands—safeguarding your initial capital investment.

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